Session 3: “Fix It Fun: Designing Replacement Parts”
Architect:
Syed Shayaan Haider - Markhor3D
Learning Objectives
By the end of the session, students will:
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Identify real-world examples of broken or missing items that can be replaced with 3D-printed parts. Examples:
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Here are some real-world examples of broken or missing items that a third grader could understand and replace with 3D-printed parts:
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Missing Lego Piece:
“Imagine you lost a piece of your Lego set, like a tiny brick or a special shape. You can use a 3D printer to make a new one to complete your build!” -
Broken Toy Wheel:
“What if your toy car lost one of its wheels? You can design and print a new wheel to fix your car and keep playing.” -
Lost Game Token:
“If you lose a game piece, like a token or a pawn from a board game, you can print a new one so everyone can keep playing the game.” -
Puzzle Piece:
“If one piece of your favorite puzzle is missing, you can create a new one with the same shape to complete your puzzle again.” -
Broken Crayon Holder:
“If you have a crayon holder that’s broken or missing, you can design a new one to keep your crayons organized and easy to use.” -
These are simple and relatable examples that show how 3D printing can be used to replace or fix everyday items!
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Learn to take simple measurements and apply them to 3D designs.
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Create basic replacement parts in TinkerCad with a focus on accuracy and creativity.
Teaching Aids
Required Equipment:
- Computer or tablet with internet access for each student
- Rulers for taking basic measurements
- Projector and screen for demonstrations
- Item to replicate for each group/ student. It should be a fairly simple part e.g a wheel, a button, a block, game token etc.
Visual Aids:
- [Google Image Search “broken toy part replacement”]
- [Google Image Search “missing puzzle piece”]
- [Google Image Search “game token replacement”]
Structure and Lesson Plan
Introduction (5 minutes)
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Encouragement:
“Have you ever lost a piece of a favorite toy or game? Instead of throwing it away, what if you could create a replacement yourself? Today, we’re going to have some fun by designing parts to fix those broken or missing items.” -
Real-World Example Discussion:
Show examples of broken or missing items that can be replaced with 3D-printed parts.- Example 1: A missing puzzle piece from a favorite puzzle.
Question: “How would the puzzle feel if one piece was missing? How can we fix that?”
[Google Image Search “missing puzzle piece replacement”] - Example 2: A broken wheel from a toy car.
Question: “What happens when a toy car loses its wheel? How can we design a new one to make it work again?”
[Google Image Search “toy car wheel replacement”] - Example 3: A lost game token from a board game.
Question: “If one game token is missing, could you still play? What could we design to replace it?”
[Google Image Search “game token replacement”] - Missing Buttons, watch straps, shoelace aglets, knobs on fans etc.
- Example 1: A missing puzzle piece from a favorite puzzle.
Recap basic features of TinkerCad:
(optional; gauge skill level and confidence of students in TinkerCad, you might need to manage time.)
- Ask students to drag and drop a shape into the build area.
- Encourage them to manipulate the view around the shape. Move, pan, orbit, zoom using mouse.
- Make the students move the object after clicking on it and draging the arrows (attatched to the center).
- Make the students manipulate and resize the object after clicking on it and draging the arrows (attatched to the corner).
- Recap Grouping objects by selecting all of them and using the group command (Ctrl+G).
- Recap creating holes in the object.
- Create the shape of the hole to be cut.
- Change the shape type to solid to hole.
- Place it within the area to cut the hole.
- Select both objects and Group.
Demonstration (10 minutes)
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Presenting the Concept:
Use the projector to show how to start designing a simple replacement part in TinkerCad. -
Step-by-Step Design Process:
- Identify the Problem:
Choose a simple item to recreate (e.g., a replacement wheel and an fan speed knob in this case). - Measure the Object:
Show how to measure the dimensions of a similar item using a ruler. - Input the Dimensions in TinkerCad:
Use basic shapes (square, circle) to recreate the object in TinkerCad by inputting the measured dimensions. - Modify the Design:
Demonstrate how to slightly modify the design to improve it or make it unique. For example, adding a pattern or engraving to a puzzle piece.
[Image of a personalized item in TinkerCad]
- Identify the Problem:
Guided Practice (15 minutes)
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Hands-On Activity:
- Prompt Action:
Ask students to think about an item they’ve lost or broken at home.- Examples: Lost token, broken wheel, missing button, etc.
- Prompt Action:
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Measure and Record:
- Guide students in using rulers to measure similar items they can model after.
- Record the measurements on paper to prepare for TinkerCad modeling.
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Model in TinkerCad:
- Guide students to input their measurements into TinkerCad and start designing their replacement part using basic shapes.
- Walk through the process to ensure accuracy, while encouraging creativity in how they modify or personalize the part.
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Assistance:
- Provide help as needed to ensure all students understand how to use the measurements and tools effectively.
- Encouragement: “Don’t worry if it’s not perfect at first. 3D printing is all about trying, improving, and experimenting.”
Independent Practice (10 minutes)
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Let Students Design Independently:
Allow students to refine or enhance their replacement part designs using what they learned. -
Monitor Progress:
Move around the room, offering assistance or tips as students work independently on their projects.
Class Discussion (5 minutes)
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Sharing Designs:
- Invite a few students to share their designs and explain which item they chose to replace and why.
- Sample Question: “What was the hardest part of designing the replacement? How did you solve that problem?”
[Chat-Gpt Search “how to discuss problem-solving in design”]
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Class Feedback:
- Ask the class for positive feedback on the designs shared and offer suggestions for improvement.
[Chat-Gpt Search “encouraging students to give constructive feedback”]
- Ask the class for positive feedback on the designs shared and offer suggestions for improvement.
Glossary
I. Replacement Part: A part made to substitute for a broken or missing component.
II. Measurement: The process of determining the dimensions of an object using a ruler or other tools.
III. Precision: The accuracy of a design, making sure the measurements are correct for the object to function properly.
Teacher’s Resources:
- Guide to TinkerCad (link to separate document)
For suggestions, improvements and corrections feel free to reach out at-
shayaanhaider@gmail.com